Semi-Automatic Tube Filling and Sealing Machine

Q: What makes Parth Engineers & Consultant's Semi Automatic Tube Filling and Sealing Machine unique?

Parth Engineers & Consultant's Semi Automatic Tube Filling and Sealing Machine stands out due to its specialized design tailored for laminated, aluminum, and plastic tubes. These Tube Fillers & Sealers are equipped to perform filling, sealing, crimping, batch coding, and ejecting operations seamlessly. Engineered to meet diverse customer needs efficiently, it features a variety of filling nozzles to accommodate different types of products. The tube filler and sealer machine utilizes a patented hot air sealing system, renowned for its reliability in sealing plastic and laminate tubes, ensuring product integrity and hygiene.

A unique series of machine exclusively designed for laminated, aluminum and plastic tubes. Capable of filling, sealing, crimping, batch coding, and ejecting all with synchronized operations. These are engineered to meet the customer’s needs and requirements efficiently. These machines have a variety of filling nozzles to suit the particular type of product being filled. The machine uses a patented hot air sealing system, which is one of the most reliable sealing systems for plastic and laminate tubes.

Operation of Semi-Automatic Tube Filling and Sealing Machine

The tube holder sockets carry a tube holder in which empty tubes are placed manually. The turret head rotates step by step in the forward direction through various stations. In the first station tube is sensed by the No Tube No Fill Mechanism, where the tube allows the strip of No Tube No Fill rod to swing outward when the Index turn table starts moving. Thus, the No Tube No Fill mechanism operates to start pumping for the next station. In the next station, the pump in the pump housing moves forward, and the tube is filled with the desired quantity of paste/ointment. The pump housing supports the valve body, and the valve body supports the jacketed hopper over it. From the hopper, the paste/ointment is sucked through the Valve into the pump. After the filling, the tube is indexed to the next station through a sealing mechanism having two subsequent stations. In the first station sealing & coding operation will be performed, while in the second station cutting operation will be performed. Then, after the sealed tube is lifted out from the tube holder in the subsequent station by the Ejector rod and it is deflected by the tipper to the receiving hopper.

Technical Specification of Semi Automatic Tube Filling and Sealing Machine

Model	PTF-60	PTF-30
Output*(Cycle/Min)	30-40	60-80
No. of Filling Head	1	2
Direction of Movement	Clockwise
Viscosity Range	1000-300000 CPS
Option to Seal	Lamination, Plastic, Aluminium
Electrical Specification**	4.25 kW / 415 Volts / 50 Hz.
Working Height**	860 mm to 910 mm

Semi Automatic Tube Filling and Sealing Machine Input Specifications:

Tube Specification	Diameter**	16 mm to 40 mm *(Laminated Tube) 10 mm to 40 mm *(Aluminium Tube)
Tube Specification	Height**	80 to 205 mm

Note: * Depends on tube size and fill volume size.
** We can supply as per customer requirements.
*** With the help of the change parts.

Salient Features of Semi Automatic Tube Filling and Sealing Machine

GMP Model
No tube, no fill device
Suitable for Aluminium/lami/plastic tubes
Easy changeover from metal tube to plastic tube
Automatic ejection system
All contact parts are of SS 316
Outside covering SS 304
Speed Controlled by A.C. Frequency Drive

Semi Automatic Tube Filling and Sealing Machine: Optional features

Hot air system for lami/Plastic tube sealing.
Auto loader of the tube.
Acrylic cabinet.
Jacketed hopper with or without stirrer.

Semi Automatic Tube Filling and Sealing Machine Utility Requirement:

Electrical supply	1 Phase + Neutral + Earthing
Electrical load	4.25 KW
Compressed Air	6 bar max pressure
Chilled Water	8-10°C

FAQs about Semi Automatic Tube Filling and Sealing Machine

Parth Engineers & Consultants' Semi Automatic Tube Filling and Sealing Machine stands out due to its specialized design tailored for laminated, aluminum, and plastic tubes. These Tube Fillers & Sealers are equipped to perform filling, sealing, crimping, batch coding, and ejecting operations seamlessly. Engineered to meet diverse customer needs efficiently, it features a variety of filling nozzles to accommodate different types of products. The tube filler and sealer machine utilizes a patented hot air sealing system, renowned for its reliability in sealing plastic and laminate tubes, ensuring product integrity and hygiene.

The operation of the Semi Automatic Tube Filling & Sealing Machine involves several synchronized steps. Tubes are manually placed in tube holder sockets, and the turret head rotates sequentially through various stations. Initially, a "No Tube No Fill" mechanism ensures that filling only begins when a tube is present. Subsequent stations handle filling from a pump housing with a jacketed hopper, followed by sealing, coding, cutting, and ejecting the filled tubes. The entire process is designed for efficiency, precision, and minimal manual intervention, ensuring consistent output and operational reliability.