Automatic Single Head ROPP/Screw Cap Sealing Machine

The Automatic ROPP/SCREW Cap Sealing Machine is precision built on sturdy welded MS frame completely enclosed in stainless steel sheet and doors are providing to facilitate the servicing of machine.

Operation of Automatic Single Head ROPP/Screw Cap Sealing Machine

The fed container moving on conveyor belt are fed into star wheel, bringing the container below the sealing head in the subsequent indexing part, meanwhile the bottle pick up a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing. Then after transferred to out feed conveyor.

Technical Specification of Automatic Single Head Cap Sealer Machine

Model PRCS-60
Output / Hour* 1500 to 3000 bottles.
Direction of Movement** Left to Right
No. of Sealing Head 1 No.
Electric Specification** Main Motor 1 HP / 415 Volts / 50 Hz.
Cap Feeding Bowl Or
Orientation motor
300 Watt, Magnetic coil
0.25 HP/ 415 Volts/ 50 Hz.
Height of Conveyor** 860 mm to 910 mm
Machine Dimensions** 1500 mm (L) x 850 mm (W) x 2150 (H) Approx
Case Dimensions 1750 mm (L) x 1100 mm (W) x 2350 (H) Approx.
Net Weight 350 Kgs. Approx.
Gross Weight 550 Kgs. Approx.
Change parts required (A) Container: Star Wheel, Back Guide, Feed Worm
(B) Cap Die, Delivery Chute, Bowl, Screw Cap Head

Automatic Single Head ROPP/Screw Cap Sealer Machine Input Specifications:

ROPP /SCREW Cap
Specification
Diameter** 22 mm to 38 mm***
Height** 15 to 18.3 mm
Container
Size**
Round Shape Ø 22 mm to Ø 80 mm***
Respectively height 58 mm to 240 mm***
(Height option for other bottle height available)
Flat / Square 15mm to 100 mm (Length)***
Respectively 10mm to 50 mm (Width)***
Respectively height 58 mm X 240 mm***
(Height option for other bottle height available)
Note: * Depends on bottle size, cap size and type of cap.
** We can supply as per customer requirements.
*** With help of change parts.

Salient Features of Automatic Single Head ROPP/Screw Cap Sealing Machine

  • No container No cap arrangement.
  • SS elegantly matt finished body.
  • No cap in chute cap feeder start sensor.
  • Single motor synchronizes conveyor, star wheel, & platform turret.
  • Adjustable height of conveyor belt, to align with other machine of the line.
  • Sealing pressure can be varied to suit different gauges and size of caps.
  • Low noise level, low power consumptions.
  • Self-lubricating UHMW-PE guide profile for low friction wears surface, smooth and noiseless conveying.
  • SS cladding or hard chrome platting of all exposed parts to ensure long life and resistance against corrosion.
  • Synchronized A/C drives to synchronize, Conveyor, Star wheel and Platform turret & capping bowl.
  • Adjustable bottle height gauge for easy and quick setting.

Automatic Single Head ROPP/Screw Cap Sealing Machine Optional features:

  • PLC Control.
  • Acrylic cabinet for safety work.
  • Safety guards for doors.

Automatic Single Head ROPP/Screw Cap Sealing Machine Utility Requirement:

Electrical supply 1 Phase + Neutral + Earthing
Electrical load 0.75 KW

FAQs for Single Head ROPP/Screw Cap Sealer Machine

What is the primary function of the Automatic Single Head ROPP/Screw Cap Sealing Machine?

The Automatic Single Head ROPP/Screw Cap Sealing Machine is designed to efficiently seal bottles with ROPP (Roll-On Pilfer Proof) or screw caps. The machine operates by moving containers on a conveyor belt into a star wheel that positions each container below the sealing head. The bottle then picks up a cap from the delivery chute of the cap feeding bowl. The sealing head threads and seals the cap onto the bottle, ensuring a secure and tamper-evident closure. After sealing, the bottles are transferred to the outfeed conveyor for the next stage of production.

What are the important considerations of ParthEC Automatic Single Head ROPP/Screw Cap Sealing Machine?

The Automatic Single Head ROPP/Screw Cap Sealing Machine offers several notable features that enhance its performance and reliability. It includes a no-container-no-cap arrangement, ensuring caps are only dispensed when a bottle is present. The machine's body is elegantly finished in stainless steel for durability and aesthetic appeal. It features a sensor in the cap feeder chute that stops the machine when no caps are detected. A single motor synchronizes the conveyor, star wheel, and platform turret for smooth operation. The machine also allows adjustable conveyor height to align with other machines in the production line and offers variable sealing pressure to accommodate different cap sizes and gauges. Additional features include low noise levels, low power consumption, self-lubricating guide profiles for smooth and noiseless conveying, and corrosion-resistant parts.

What technological significance you can get in PRCS-60 Automatic Single Head ROPP/Screw Capping Machine?

The Automatic Single Head ROPP/Screw Capping Machine, model PRCS-60, has a production output of 1500 to 3000 bottles per hour, depending on bottle size and cap type. The machine operates from left to right with one sealing head. It requires a main motor of 1 HP running on 415 Volts at 50 Hz, and a cap feeding bowl or orientation motor of 300 Watts with a magnetic coil of 0.25 HP. The conveyor height is adjustable between 860 mm and 910 mm. The overall machine dimensions are approximately 1500 mm in length, 850 mm in width, and 2150 mm in height, with a net weight of around 350 kg and a gross weight of approximately 550 kg. Change parts required for different container and cap sizes include the star wheel, back guide, feed worm, cap die, delivery chute, bowl, and screw cap head.

What container and cap sizes can the Automatic Single Head ROPP/Screw Cap Sealing Machine handle?

The machine is highly versatile and can handle a variety of container and cap sizes. For ROPP and screw caps, it accommodates diameters from 22 mm to 38 mm and heights from 15 mm to 18.3 mm. For containers, it can handle round shapes with diameters from 22 mm to 80 mm and heights from 58 mm to 240 mm. For flat or square containers, it can handle lengths from 15 mm to 100 mm, widths from 10 mm to 50 mm, and heights from 58 mm to 240 mm. The machine can be customized with change parts to fit other specific sizes as required by the customer.

What optional features are available for the Automatic Single Head ROPP/Screw Cap Sealing Machine?

To enhance functionality and safety, the Automatic Single Head ROPP/Screw Cap Sealing Machine offers several optional features. These include PLC control for more precise and automated operation, an acrylic cabinet for improved safety during operation, and safety guards for the doors to protect operators from moving parts. These optional features can be added to meet specific production and safety requirements, providing greater flexibility and control over the sealing process.

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