How does the machine maintain product integrity during the filling process?

The Automatic Ampoule Filling & Sealing Machine maintains product integrity through nitrogen purging before and after filling, preventing contamination. Synchronized needle movement keeps ampoule stems clean during filling. High-precision piston pumps ensure accurate filling, avoiding overfilling or underfilling that could compromise product integrity.

What customization options are available with the Automatic Ampoule Filling & Sealing Machine?

The machine offers customization with different piston pumps and needles for various ampoule sizes and fill volumes. Filling speed and volume can be adjusted via the programmable logic controller (PLC). Additional features like conveyors or gas flushing systems can be integrated based on production needs.

How does the machine ensure operator safety and ease of use?

Operator safety is ensured with multiple interlock systems that halt operations if parameters exceed safe limits. A user-friendly touch screen interface allows real-time monitoring and control. The ergonomic design and accessible components facilitate easy maintenance and part changes, minimizing downtime.

What kind of support and maintenance services are provided for the machine?

Parth Engineers & Consultant offers comprehensive support including setup, training, and regular maintenance. Services ensure smooth machine operation and extend its lifespan. Dedicated customer support addresses technical issues promptly, minimizing disruptions to production.

Automatic Ampoule Filling & Sealing Machine

Salient Features of Automatic Ampoule Filling & Sealing Machine

Output of 300 Amp /Min considering of 1ml / 2ml ampoule size.
Machine with in feed S.S. Wire mesh Conveyor.
Machine suitable for 1ml to 10ml Ampoules to fill and seal with the help of change parts.
Fitted with standard 1ml Ampoule Change parts.
Individual Motor based filling mechanism with the help of high précised Rotary Seal less SS316L Piston Pumps.
No ampoule – No filling system for each and every syringe heads.
Piston Pumps set suitable to fill 1ml to 5ml and 5ml to 10ml liquid in ampoules.
A.C. Frequency variable drive for Main machine drive and conveyor.
Rotomotive/Bonfiglioli makes motor and gearbox.
Nitrogen Pre and Post Purging facility.
Guards Interlock Machine Interlock
Nitrogen Pressure Low Machine Interlock
LPG Pressure Low Machine Interlock
Oxygen Pressure Low Machine Interlock

Automatic Ampoule Filling & Sealing Machine Process

1. Ampoule infeed

Wire mesh conveyor belt Or Polypropylene Belt of suitable width at the infeed, mounted on side rail & related components with covers.
Feed screw used for spacing and transporting of the ampoules into the transport segment.

2. Transport System

Segmented turret picks up ampoules from feed screw and feed Rack.
Rack transport ampoules continuously through different operational sections
Segment & Rack are positive driven through cam & Gear arrangement connected to main shaft.
Segments bearing housing & related components are of Aluminum casting.

3. Dosing Station

Basic equipment has provision for operation with 8 dosing pumps for dosing liquid products with piston pumps
Servo motor operated valve system & controlled mechanism operates pump stroke movement.
Drive for pump movement connected to the main machine drive
Manual variable adjustment for the dosing volume by a central setting spindle.
Individual pump has finer setting for volume.
Basic dosing equipment designed for easy installation of the rotary piston pumps.
The dosing vessel is to be provided by the customer.
Needle movement synchronized with the transport movement via a mechanical cam.
Drive for needle movement connected to the main machine drive.
Ampoule sensor at transport section controls operation of electromagnetic device for operation of “No ampoule No Fill”.
Eight piston pumps with stainless steel connections for Suction and Filling (for 1to 5ml & 5 to 10ml).
The filling needle is immersed down to the container shoulder to prevent the ampoule stem from being wetted with product. Design of needle is based on nature of product i.e. Density viscosity, frothiness.

4. Station for gas – flushing before filling

Flow meter for indication and setting of the gas flow rate.
Manifold with provision of 8 hose nipples.
Extended needle holder.
Set of needles (8 Nos) for gas flushing before filling
Flow is allowed only when the needle mechanism is lowered.

5. TStation for gas- flushing after filling

Flow meter for indication and setting of the gas flow rate.
Manifold with provision of 8 hose nipples.
Extended needle holder.
Set of needles (8 No) for gas flushing after filling.
Flow is allowed only when the needle mechanism is lowered.

6. Sealing station

Separate burner unit for pre-heating of the ampoule tips.
Flow meter for indication and setting of the gas / oxygen mixture.
Gripper system to pull off the ampoule tips when the melting –off temperature is reached, with separate burner unit and chute.
One Mobile collection bin for ampoule tips for manual disposal.
Heat extraction unit with fan (to be integrated by the customer). The heat is extracted at the same time and removed from the work area.
Ampoules are rotated at this station by means of separate drive unit.

7. Ampoule discharge

Ampoules are discharged, with help of pusher arrangement connected to main shaft, into magazine that is connected to out feed tray.
Tray un-loader at the discharge, set up for one tray size (170 mm wide and 300 mm long).
Electrical installation
The operating panel is attached to the machine.
Programmable logic controller (PLC) for monitoring and control of all machine functions thus providing quick access to the machine parameters. .
Touch screen display to show faults, speed of machine, and quantity of ampoule processed.
Separate stainless steel control cabinet.

Technical Specification of Automatic Ampoule Filling & Sealing Machine

Model	PAFS-120	PAFS-300
Optimum Output (Ampoule/min)	120	300
Number of Head	6	8
Overall dimensions	2000 mm (L) x 1400 mm (W) x 1400mm (H)
Electric Power Supply	230V. 1 Phase 1 H.P
Construction details	The equipment consist of Hopper with loading Tray at infeed, Filling & Sealing station
Ampoule Size	Min. 9.5mm Dia. to Maxi. 17.5mm Dia. (1ml to 10ml Ampoule)
Change Parts	Ampoule Feeding Block , Needle & Rack
Ampoule Collection	Collect in Trays

Automatic Ampoule Filling & Sealing Machine Input Specifications:

Ampoule Diameter	Dia. 10.75 to 22.50 mm
Ampoule Height	60mm to 113 mm

Automatic Ampoule Filling & Sealing Machine Utility Requirement:

Utilities - Media - Exhaust Air
Electrical Energy	415 V (3 Phase) 50 Hz
Total power consumption	1.56 kW
Flame heat extractor	150m3/h
Pressure	0.006Bar
Temperature.	80deg C
LPG
Pressure, min/max.	0.5 Bar
Calorific Power	100.00 kj/m3
Consumption, high-duty output	240 l/h
Connection	3/8” R.H.BSP
NITROGEN
Pressure/th>	1Kg/cm2
Exhaust duct
MOC	SS304 Pipe
Size	92

FAQs for Automatic Ampoule Filling & Sealing Machine

The Automatic Ampoule Filling & Sealing Machine is designed for high-volume production with its impressive throughput of up to 300 ampoules per minute. Its efficiency is enhanced by the ability to handle various ampoule sizes, ranging from 1ml to 10ml, through the use of interchangeable parts. The machine's advanced piston pump system ensures precise filling, reducing wastage and maintaining product integrity. These features, combined with robust construction and reliable components, make it an ideal choice for industries requiring large-scale ampoule filling and sealing.

Maintaining product integrity is a key aspect of the Automatic Ampoule Filling & Sealing Machine. The machine incorporates nitrogen purging both before and after filling, which helps to prevent contamination and preserve the quality of the product. Additionally, the synchronized needle movement ensures that the ampoule stems remain clean and uncontaminated during filling. The use of high-precision piston pumps further guarantees that each ampoule is filled accurately, preventing overfilling or underfilling which can compromise the product's integrity.

Customization is a significant advantage of the Automatic Ampoule Filling & Sealing Machine. The machine can be fitted with different sets of piston pumps and needles to accommodate various ampoule sizes and fill volumes. Customers can also adjust the machine's filling speed and volume through its programmable logic controller (PLC), allowing for fine-tuning based on specific production needs. Furthermore, the machine can be integrated with additional features such as different types of conveyors or gas flushing systems, depending on the requirements of the production environment.

Operator safety and ease of use are prioritized in the design of the Automatic Ampoule Filling & Sealing Machine. The machine is equipped with multiple interlock systems that automatically shut down operations if critical parameters are outside safe limits, thereby preventing accidents. The user-friendly touch screen interface allows operators to monitor and control all aspects of the machine's performance, providing real-time feedback on operational status and faults. Additionally, the machine's ergonomic design and accessible components make routine maintenance and part changes straightforward, minimizing downtime and enhancing overall efficiency.

Parth Engineers & Consultant offers comprehensive support and maintenance services for the Automatic Ampoule Filling & Sealing Machine. This includes initial setup and training to ensure that operators are fully familiar with the machine's functions and safety features. Regular maintenance schedules and servicing are provided to keep the machine running smoothly and to extend its operational lifespan. In the event of technical issues, a dedicated customer support team is available to provide prompt assistance, ensuring minimal disruption to production processes. These services are designed to maximize the machine's efficiency and reliability, giving users confidence in their investment.