Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Automatic Volumetric Liquid Vial Filling Machine works on volumetric principle with diving nozzles. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No vial No filling system arrangement is standard features of the machine. The main drive of the machine is controlled by Servo Motor and PLC.

Operation of Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Liquid Filling Unit: (Syringe Assembly)

It works on the basic principle of to fill the Injectable Liquid in Duly sterilized vial, this consist of twelve Head Liquid Filling Syringes. The Main working Principal of Syringes like a piston, syringes consist of a Piston, Cylinder, Liquid inlet – outlet assembly and syringe fitting assembly. Syringes are mounted on filling head and it is working on reciprocating mechanism. The piston is fitted on the bottom side on top plate driven by servo drive. It works on the reciprocating mechanism the cylinder fitted on the top side of the filling head. It reciprocating by servo mechanism. During one cycle piston suck the liquid from inlet nozzle and next cycle discharge the liquid. The stroke is adjusted by servo according to the fill volume.

Rubber Stoppering Unit

The rubber stoppering unit is mounted on the top plate of the machine. The basic principle of the stoppering unit is working on vacuum base pick and place system. The rubber stopper is fed by the vibratory bowl which feed the stopper in correct position into the chute. The chute delivers the stoppers on the stopper holding plate. The stopper holding plate held the stoppers by vacuum and run along the vial. During one position the vial is lifted up by cam. During this up position, the stopper is pressed into the neck of the vial. After this operation, the vacuum gets released. This whole system is suitable for half stoppering also.

Technical Specification of Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Model PHSFS-60 PHSFS-120 PHSFS-180 PHSFS-240
Number of head/Syringe 4 6 8 12
Output / Hour* Up to 3000-14000*
Direction of Movement** Left to Right
Fill Size*** 1 ml to 50 ml, with help of change Parts
Power Consumption** Main Machine 4.0 HP / 415 Volts / 50 Hz.
Unscrambler 0.25 HP / 415 Volts / 50 Hz..
Conveyor 0.25 HP / 415 Volts / 50 Hz.
scrambler 0.25 HP / 415 Volts / 50 Hz.
Stopper feeding bowl 300 watt magnetic coil
Height of Conveyor** 850 mm to 900 mm Adjustable
Machine Dimensions** 4200 mm (L) x 1200 mm (W) x 1700 mm (H)
Case Dimensions 4500 mm (L) x 1400 mm (W) x 2000mm (H)
Net Weight 2500 Kgs
Gross Weight 2700 Kgs

Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing) Input Specifications:

Round Shape Ø 14 mm to Ø 52 mm*** ( vial)
Up to 120 mm height.
Suitable for 1 ml to 50ml vials.
Stopper 13 mm to 20 mm ***
Note: * Depends on Vial size.
** We can supply as per customer requirements.
*** With help of change parts.

Salient Features of Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

  • Servo base PLC Control
  • Volume control by PLC
  • ±0.5 % filling accuracy on single dose.
  • Pre and post Nitrogen purging before and after filling
  • Suitable for 1 ml to 50 ml filling range.
  • Immediately stopper closing on vial after filling.
  • Suitable for Half stoppering also
  • Inbuilt scrambler and Unscrambler.
  • No Vial No Filling System.
  • “No Rubber Stopper machines stop “system.
  • Rigid vibration free construction for trouble free performance
  • S.S. 304 hairlined pre-finished body.
  • Minimum charge overtime, from one size to another vial or fill size.
  • Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying.
  • Separate A/c drives for main motor & conveyor belt.
  • Safety guard for conveyor gearbox, motor and pneumatic cylinders.
  • Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.

Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing) Optional features

  • Inbuilt LAF
  • Acrylic cabinet.
  • Nitrogen Flushing
  • On line pre inspection system.
  • Float tank (Holding tank)

Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing) Utility Requirement:

Electrical supply 3 Phase + Neutral + Earthing
Electrical load 5.00 HP./ 3.7 KW @ 50HZ
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