Ampoule filling line has three different components: a dispensing zone, a filling zone, and an ultrasonic washer. The dispensing zone is equipped with a 100-grade air stream, dispensing pumps, and a laminar airflow to prevent contamination during filling. This zone also seals the ampoule tip so that it does not leak. Then, the treated ampoules are discharged from the system through a mesh belt.
Semi-automatic Ampoule Filling Line
A Semi-automatic Ampoule Filling Line is an efficient and flexible small-scale production solution. The line is comprised of a feeding turntable, filling machine, capping machine, and labeler. The combination of these machines reduces the risk of operator injury. The machines are suitable for ampoules of different sizes.
Ampoules have been used to store liquids for hundreds of years. They were first introduced by French Pharmacist Stanislaus Limousin and were used for storing sterile pharmaceutical preparations. Later, they were used to store anesthetics, hygroscopic materials, and injectable solutions. As the need for ampoules increased, filling technologies evolved to meet the current industry requirements. Nowadays, automatic ampoule filling lines are designed to fill ampoules under aseptic conditions.
Semi-automatic Ampoule Filling Lines are a flexible solution for the pharmaceutical industry. They are comprised of specialized equipment for washing, sterilization, filling, inspection, and labeling. They are made in accordance with international standards. Semi-automatic Ampoule Filling Lines are available in four capacity levels. They can fill up to 120 ampoules, 150 ampoules, 250 ampoules, or 400 ampoules.
Semi-automatic Ampoule Filling Lines offer many advantages. First, they provide easy operation. Unlike manual filling lines, Semi-automatic Ampoule Filling Lines feature a high-temperature sterilization tank with a front-back laminar flow box. The sterilization zone kills microbial growth in a very short period of time, usually five minutes. Another advantage of Semi-Automatic Ampoule Filling Lines is that all parts of the machine are accessible and easy to maintain.
Automatic Ampoule Filling Line
Automatic ampoule filling lines are machines that allow for easy and consistent filling of ampoules. They are equipped with a series of features that will increase their efficiency and reduce the risk of jamming during the filling process. Among these features are a large opening area and an ampoule filler with a vertical ampoule head. In addition, the line also features a set of fire heads and wire tongs for sealing the ampoules.
This machine is available in different configurations to fit the specific needs of different applications. It can accommodate small, medium and large volumes of injectable solutions. In addition to being able to meet the different needs of the pharmaceutical industry, it is a compact, self-contained design that will save space. Additionally, it will also enable a quick changeover between different types of products.
Automatic ampoule filling lines are ideal for high-volume production. They are versatile and can integrate with many other systems. They can offer consistent results over time, and the technology used to create them is advanced enough to handle any change in production requirements. Automated filling solutions feature specialized sensors and PLC control programs to ensure accuracy and efficiency. During the process, the ampoule neck is filled with a solution using the pull seal method. This method melts glass in the center of the ampoule neck, creating a pointed, thin sealing.
Automatic ampoule filling and sealing machines are easy to operate. The equipment’s HMI helps in troubleshooting. They also have a cooling system that ensures that ampoules are always kept cool. A wide variety of machines is available for different applications.
Automated Ampoule Filling Line
An automated ampoule filling line is a fully automated machine that fills and seals ampoules. It features an HMI control panel that is easy to operate. It also comes with an automatic error detection system that helps you identify and correct any problems. These machines are dependable and prevent overdose, underdose, and wastage.
The ampoule filling line is equipped with a variety of functions, such as washing, sterilization, and closing. These components are designed in accordance with the international standards and regulations. Their speed and efficiency made them a popular choice in the pharmaceutical industry. The lines are available in capacities of up to four hundred and twenty-five ampoules.
Automatic ampoule filling lines are highly reliable and highly efficient, allowing pharmaceutical companies to achieve optimum output with minimum cost and minimum training. The machines are also compatible with existing machinery, making it easy to integrate the ampoule filling line with your existing system. Additionally, they comply with cGMP standards, requiring modern technology and safety measures. Automated ampoule filling lines can also help ensure accurate dosing, ensuring that the drugs are being administered at the correct dosage.
Automated ampoule filling lines are built around a slant traveling ampoule principle. Each unit can fill thirty to fifty ampoules per minute. Using self-centred grippers, these machines sterilize ampoule containers before loading them into a slant hopper. Once loaded, the ampoules rotate in an eccentric ampoule rack. They are then automatically transferred to a collection tray.
