Automatic Rotary Vacuumetric Dry Syrup Filling Machine

Automatic Rotary Vacuumetric Dry Syrup Filling Machine

Description:

Automatic Dry Syrup Powder Filling Machine is compact machine used for filling of the Dry Syrup in the bottles and is most ideal for wide application in PHARMA INDUSTRIES. It is built on strong and robust powder coated M.S. Angle frame Pipe Structure encompassed with S.S.304 hairline pre-finished coverings.

Dry Syrup Filling Machine Operation:

In basic design of the machine, powder is to be filled through a Auger l which is located in the hopper and head of the auger is mounted on the top plate of the machine and aligned with the funnel plate. Hopper is located align with the column and filling head of the machine.

The basic function of the machine to fill above 50 gms to 250 gms volume in on high speed concept of this machine Where empty bottle is conveyed from the Conveyor to feed worm, feed worm to infeed star wheel. Infeed star wheel puts the empty bottle on the plunger and plunger is so designed to lift the empty bottles towards the Funnel. At the same time bottle neck enters into the funnel cup. And prevent spillage of powder. The whole attachment is located on the funnel plate. It has provision of funnel vibration and cake breaker.reaches under the filling head it is held under the funnel. Immediately it is be sensed by the bottle sensor and gives signals to Servo motor to start and rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, volume adjustment controlled by the rotation of auger If there is no bottle, sensor will not give any command and auger will not start. to prevent the spillage of the powder. This called No Bottle No Fill system.

Technical Specification of Automatic Rotary Vacuumetric Dry Syrup Filling Machine:

Model – Filling Machine for Dry Syrup Powder PAPF-120
Output/Hour* 300 t0 7000 bottles
Fill Size*** 50 Gms to 250 Gms
Electrical Specifications** Main Machine 2.0 HP / 415Volts / 50 Hz.
Conveyor 0.25 HP / 415 Volts / 50 Hz.
CBC Unit 2.5 amp. 24 vdc.
Machine Dimensions** 2000 mm (L) x 1100 mm (W) x 2000 mm (H)
Case Dimensions 2200 mm (L) x 1300 mm (W) x 1200 mm (H)
Net Weight 1000 Kgs.
Gross Weight 1500 Kgs.
Change parts required Auger and Star wheel

Input Specifications:

Container Neck Diameter** Minimum 22 mm***
Container Size** Round Shape Ø 28 mm to Ø 80 mm
Respectively height 58 mm to 200 mm
(Height option for other bottle height available)
Flat / Square 15 mm to 80 mm (Length)
Respectively 10mm to 50 mm (Width)
Respectively height 58 mm X 200 mm
(Height option for other bottle height available)
*   Depends on Container size, fill size, Neck diameter of container, and nature of liquid etc.
** We can supply as per customer requirements.
*** With help of change parts.

Salient Features:

  • Higher accuracy
  • Automatic with filling range from 50 Gms to 250 Gms
  • Higher output in low space with optimum man power
  • M.S. fabricated vibration free structure duly sand blasted and powder coated.
  • No container no fill system
  • Accuracy ± 2 % in single doze.
  • Body covered with hairline pre-finished SS304 sheet.
  • All contact parts SS 316.
  • A unit to fill variety of fine and granulated powder and can be used for various type of containers.
  • Easily cleaning and maintenance of the machine as all assemblies are under top plate
  • A.C. Variable drive to increase/decrease the machine speed
  • Machine having central clutch system for safety purpose.
  • Minimum change over time of change parts.

Optional features:-

  • PLC control
  • Acrylic cabinet to avoid dust particle during operation
  • Safety guards for trouble free operational.
  • Dust collection unit.

Dry Syrup Filling Machine Utility Requirement:

Electrical supply 3 Phase + Neutral + Earthing
Electrical  Load 2.25 HP. 1.68 KW
Air Pressure 6 bar pressure 0.5 CFM
Vacuum Line 20 HG
 

Rotary Vacuumetric Dry Syrup Filling Machine Video